{"id":1593,"date":"2022-10-18T21:24:48","date_gmt":"2022-10-18T19:24:48","guid":{"rendered":"https:\/\/www.sodeva.com\/decoupe-poids-fixe\/"},"modified":"2026-07-23T15:54:09","modified_gmt":"2026-07-23T13:54:09","slug":"fixed-weight-food-cutting","status":"publish","type":"page","link":"https:\/\/www.sodeva.com\/en\/fixed-weight-food-cutting\/","title":{"rendered":"Industrial Fixed-Weight Cutting and Portioning Machines"},"content":{"rendered":"<h2 style=\"text-align: left;\">Fixed-Weight Portioning for Pre-Packed Food Products<\/h2>\n<p class=\"PDq2pG_selectionAnchorContainer\" data-start=\"451\" data-end=\"627\">SODEVA designs industrial cutting and portioning machines that analyse each product, calculate the optimum cutting positions and produce portions at the required target weight.<\/p>\n<p data-start=\"629\" data-end=\"842\">Fixed-weight portioning is designed for pre-packed products sold at a defined weight and price. It improves portion consistency, reduces unnecessary giveaway and increases the value obtained from the raw material.<\/p>\n<p data-start=\"844\" data-end=\"1025\">Each product can vary in weight, shape, volume, density and texture. SODEVA therefore adapts the cutting pattern to the actual product rather than applying fixed cutting dimensions.<\/p>\n<p data-start=\"1027\" data-end=\"1180\">Depending on the application, the machine can integrate weighing, 3D scanning, vision or X-ray analysis to determine the most suitable cutting positions.<\/p>\n<p data-start=\"1182\" data-end=\"1329\">Excess weight can be distributed between portions, isolated for another use, transferred to the final portion or sold as a variable-weight product.<\/p>\n<p data-start=\"1331\" data-end=\"1466\">The objective is to sell the maximum amount of product at the correct weight while reducing material losses and unnecessary overweight.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"size-full wp-image-618\" src=\"https:\/\/www.sodeva.com\/wp-content\/uploads\/2022\/10\/decoupe-aliment-poids-fixe.jpg\" alt=\"Decoupe Aliment Poids Fixe\" width=\"300\" height=\"154\" \/><\/p>\n<h2>Reducing Giveaway and Maximising Raw Material Yield<\/h2>\n<p class=\"PDq2pG_selectionAnchorContainer\" data-start=\"287\" data-end=\"495\">No two cheese wheels, loaves or blocks have exactly the same weight, shape, density or texture. Fixed-dimension cutting therefore creates weight variations and often requires an unnecessary safety overweight.<\/p>\n<p data-start=\"497\" data-end=\"602\">SODEVA machines analyse the actual product and adapt the cutting positions to the required target weight.<\/p>\n<p data-start=\"604\" data-end=\"665\">Depending on the production strategy, excess material can be:<\/p>\n<p data-start=\"667\" data-end=\"706\">\u25a0 distributed between several portions;<\/p>\n<p data-start=\"708\" data-end=\"761\">\u25a0 isolated for grating or another production process;<\/p>\n<p data-start=\"763\" data-end=\"798\">\u25a0 transferred to the final portion;<\/p>\n<p data-start=\"800\" data-end=\"836\">\u25a0 sold as a variable-weight product.<\/p>\n<p data-start=\"838\" data-end=\"946\">This approach maximises the saleable yield of each product, reduces giveaway and limits unusable end pieces.<\/p>\n<p data-start=\"948\" data-end=\"1108\">For pre-packed products, the machine can also manage the applicable weight tolerances and production controls, including TU1 and TU2 requirements when relevant.<\/p>\n<h2>Fixed-Weight Cutting of Cheese Wheels Loaves and Blocks<\/h2>\n<div id=\"attachment_1065\" style=\"width: 310px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-1065\" class=\"size-medium wp-image-1065\" src=\"https:\/\/www.sodeva.com\/wp-content\/uploads\/2023\/02\/decoupe-poids-fixe-tranche-a-tranche-300x150.jpg\" alt=\"Decoupe \u00e0 Poids Fixe Tranche \u00e0 Tranche\" width=\"300\" height=\"150\" srcset=\"https:\/\/www.sodeva.com\/wp-content\/uploads\/2023\/02\/decoupe-poids-fixe-tranche-a-tranche-300x150.jpg 300w, https:\/\/www.sodeva.com\/wp-content\/uploads\/2023\/02\/decoupe-poids-fixe-tranche-a-tranche.jpg 491w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><p id=\"caption-attachment-1065\" class=\"wp-caption-text\">All slices \/ portions at <strong>same price = fixed weight<\/strong><\/p><\/div>\n<p class=\"PDq2pG_selectionAnchorContainer\" data-start=\"335\" data-end=\"528\">SODEVA has developed a patented process for cutting round cheese wheels, loaves and rectangular blocks to target weight while holding the product securely throughout the complete cutting cycle.<\/p>\n<p data-start=\"530\" data-end=\"693\">This constant holding limits product movement, reduces deformation and improves portioning accuracy without releasing the cheese at the critical moment of cutting.<\/p>\n<p data-start=\"695\" data-end=\"885\">Different cheese formats can be loaded onto the same machine, automatically centred, cored when required, weighed, scanned and cut according to the selected target weight or finished format.<\/p>\n<p data-start=\"887\" data-end=\"1056\">Depending on the application, the machine can produce portions, slices, concentric rings, half rings, wedges, sandwich formats or overlapping portions with interleavers.<\/p>\n<p data-start=\"1058\" data-end=\"1145\">Large blocks of approximately 20 kg can also be pre-cut before fixed-weight portioning.<\/p>\n<p data-start=\"1147\" data-end=\"1317\">The patented holding system enables rapid changes between cheese wheels, loaves and blocks without complex tooling changes, improving productivity and format flexibility.<\/p>\n\n\t\t<style>\n\t\t\t#gallery-1 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-1 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 25%;\n\t\t\t}\n\t\t\t#gallery-1 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-1 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-1' class='gallery galleryid-1593 gallery-columns-4 gallery-size-thumbnail'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.sodeva.com\/en\/fixed-weight-food-cutting\/decoupe-poids-fixe-fixed-weight-cutting-8-2\/'><img loading=\"lazy\" decoding=\"async\" width=\"150\" height=\"150\" src=\"https:\/\/www.sodeva.com\/wp-content\/uploads\/2022\/10\/decoupe-poids-fixe-fixed-weight-cutting-8-150x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"3D fixed weight scan\" \/><\/a>\n\t\t\t<\/dt><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.sodeva.com\/en\/fixed-weight-food-cutting\/decoupe-poids-fixe-fixed-weight-cutting-5-2\/'><img loading=\"lazy\" decoding=\"async\" width=\"150\" height=\"150\" src=\"https:\/\/www.sodeva.com\/wp-content\/uploads\/2022\/10\/decoupe-poids-fixe-fixed-weight-cutting-5-150x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"Exact weight\" \/><\/a>\n\t\t\t<\/dt><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.sodeva.com\/en\/fixed-weight-food-cutting\/decoupe-poids-fixe-fixed-weight-cutting-4-2\/'><img loading=\"lazy\" decoding=\"async\" width=\"150\" height=\"150\" src=\"https:\/\/www.sodeva.com\/wp-content\/uploads\/2022\/10\/decoupe-poids-fixe-fixed-weight-cutting-4-150x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" \/><\/a>\n\t\t\t<\/dt><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.sodeva.com\/en\/fixed-weight-food-cutting\/decoupe-poids-fixe-fixed-weight-cutting-3-2\/'><img loading=\"lazy\" decoding=\"async\" width=\"150\" height=\"150\" src=\"https:\/\/www.sodeva.com\/wp-content\/uploads\/2022\/10\/decoupe-poids-fixe-fixed-weight-cutting-3-150x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" \/><\/a>\n\t\t\t<\/dt><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<h2>3D Vision X-Ray Analysis and Actual Product Volume<\/h2>\n<p class=\"PDq2pG_selectionAnchorContainer\" data-start=\"350\" data-end=\"595\">With conventional fixed-dimension cutting, portion weight varies according to the shape, volume and density of the product. A safety overweight is therefore often added to ensure that every pre-packed portion reaches the minimum required weight.<\/p>\n<p data-start=\"597\" data-end=\"739\">SODEVA systems can integrate high-speed vision, 3D scanning or X-ray analysis according to the product characteristics and density variations.<\/p>\n<p data-start=\"741\" data-end=\"898\">The machine measures the actual geometry of each product, reconstructs its volume and calculates the optimum cutting positions before controlling the blades.<\/p>\n<p data-start=\"900\" data-end=\"1049\">For products with variable internal density, X-ray analysis can provide additional information that cannot be obtained from the external shape alone.<\/p>\n<p data-start=\"1051\" data-end=\"1204\">This technology is particularly suitable for irregular products, open-textured cheeses, cheeses containing holes, pastries and complex food compositions.<\/p>\n<p data-start=\"1206\" data-end=\"1378\">By adapting every cut to the actual product, the system improves portion consistency, reduces safety overweight and provides a measurable improvement in raw material yield.<\/p>\n<h2 data-start=\"1206\" data-end=\"1378\">Complete Fixed-Weight Cutting Lines<\/h2>\n<p class=\"PDq2pG_selectionAnchorContainer\" data-start=\"214\" data-end=\"379\">SODEVA can integrate fixed-weight cutting into complete automated lines, from the loading of raw product formats to checkweighing and downstream packaging equipment.<\/p>\n<p data-start=\"381\" data-end=\"592\">Depending on the application, the line can combine pre-cutting, weighing, 3D scanning, vision, ultrasonic or vibrating cutting, management of excess material, product realignment and discharge towards packaging.<\/p>\n<p data-start=\"594\" data-end=\"706\">The portions can be transferred directly towards trays, flow-pack machines or other automatic packaging systems.<\/p>\n<p data-start=\"708\" data-end=\"856\">This integrated approach reduces manual handling, improves process consistency and provides better control of portion weights throughout production.<\/p>\n<p data-start=\"858\" data-end=\"1000\">Each line is configured according to the product dimensions, target weights, required tolerances, production output and packaging constraints.<\/p>\n<h2>Fixed-Weight Portioning for Pastries and Other Food Products<\/h2>\n<p class=\"PDq2pG_selectionAnchorContainer\" data-start=\"249\" data-end=\"435\">Fixed-weight portioning is not limited to cheese. It can also be applied to pastries, prepared foods, p\u00e2t\u00e9s, processed meat products and other complex or multi-texture food compositions.<\/p>\n<p data-start=\"437\" data-end=\"613\">Vision cameras, 3D scanning and machine automation measure the product geometry, calculate the required portion volumes and control the blades at the optimum cutting positions.<\/p>\n<p data-start=\"615\" data-end=\"761\">The cutting process is adapted to the actual product characteristics, including its texture, density, temperature, shape and internal composition.<\/p>\n<p data-start=\"763\" data-end=\"934\">Depending on the application, the machine can produce regular portions at the required target weight while preserving delicate layers, inclusions and product presentation.<\/p>\n<p data-start=\"936\" data-end=\"1082\">SODEVA configures each solution according to the target weight, permitted tolerances, required production output and downstream packaging process.<\/p>\n<h2 data-start=\"936\" data-end=\"1082\">SODEVA Expertise in Fixed-Weight Portioning<\/h2>\n<p class=\"PDq2pG_selectionAnchorContainer\" data-start=\"212\" data-end=\"443\">SODEVA controls the complete fixed-weight cutting process, including product trials, weighing, vision, 3D scanning, density calculation, mechanical design, cutting technology, automation, process development and inline integration.<\/p>\n<p data-start=\"445\" data-end=\"608\">This complete expertise helps reduce material losses, limit unnecessary giveaway, improve portion consistency and secure the transition into industrial production.<\/p>\n<p data-start=\"610\" data-end=\"648\">Each project is assessed according to:<\/p>\n<p data-start=\"650\" data-end=\"695\">\u25a0 the product dimensions and characteristics;<\/p>\n<p data-start=\"697\" data-end=\"727\">\u25a0 the required target weights;<\/p>\n<p data-start=\"729\" data-end=\"763\">\u25a0 the permitted weight tolerances;<\/p>\n<p data-start=\"765\" data-end=\"810\">\u25a0 the product density and internal structure;<\/p>\n<p data-start=\"812\" data-end=\"845\">\u25a0 the required production output;<\/p>\n<p data-start=\"847\" data-end=\"892\">\u25a0 the finished formats and packaging process.<\/p>\n<p data-start=\"894\" data-end=\"1023\">Product trials can be carried out in our showroom using your own products, either in person or remotely by live video conference.<\/p>\n<p data-start=\"1025\" data-end=\"1123\"><strong data-start=\"1025\" data-end=\"1123\">Contact SODEVA for a technical assessment of your fixed-weight cutting and portioning project.<\/strong><\/p>\n<p data-start=\"1169\" data-end=\"1267\" data-is-last-node=\"\" data-is-only-node=\"\"><strong data-start=\"1169\" data-end=\"1267\" data-is-last-node=\"\">Final assembly, customer demonstrations and FAT can be performed at SODEVA USA in Connecticut.<\/strong><\/p>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Fixed-Weight Portioning for Pre-Packed Food Products SODEVA designs industrial cutting and portioning machines that analyse each product, calculate the optimum cutting positions and produce portions at the required target weight. Fixed-weight portioning is designed for pre-packed products sold at a defined weight and price. It improves portion consistency, reduces unnecessary giveaway and increases the value [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-1593","page","type-page","status-publish","hentry"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.sodeva.com\/en\/wp-json\/wp\/v2\/pages\/1593","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.sodeva.com\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.sodeva.com\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.sodeva.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.sodeva.com\/en\/wp-json\/wp\/v2\/comments?post=1593"}],"version-history":[{"count":24,"href":"https:\/\/www.sodeva.com\/en\/wp-json\/wp\/v2\/pages\/1593\/revisions"}],"predecessor-version":[{"id":3614,"href":"https:\/\/www.sodeva.com\/en\/wp-json\/wp\/v2\/pages\/1593\/revisions\/3614"}],"wp:attachment":[{"href":"https:\/\/www.sodeva.com\/en\/wp-json\/wp\/v2\/media?parent=1593"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}